sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Make sure your bike cools off properly before you start the work. 0000005197 00000 n These are for 1999-2002FLH/FLT book. Instructions say refer to the manual. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 18-22 foot pounds Now put max. Oil Pump cover bolts 1/4 inch bolts An example of data being processed may be a unique identifier stored in a cookie. There you will find explanations on Harley Clutch Adjustment Torque specs too. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Camshafts I opted for a machine shim.. they didn't come out with the updated comensator until 07. EVO 64 HP Stage 1 These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. Cam / Nosecone Cover screws Drain your primary completely. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Now your clutch lever is adjusted and ready. 0000001947 00000 n Shovelhead Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Installation, Maintenance and Tuning Index will help you . 0000024100 00000 n '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. Shop Manual Appendix Shovel The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Place your catch pan under the primary and remove the drain plug. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Does that sound right? lb.) The bike features an agile and lightweight frame with an adjustable suspension, upside down . For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. There is a 35 ft-lbs difference between the two which is substantial. Rocker Cover See Figure 58. EVO Exhaust Testing Insert a 7/16 in drill bit (1) through hole in front axle. And depending on how much you rub off, it will let the clutch open up. To frame I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate monster ruin your riding. Shop Manual Apoliggize if this a beaten subject. For doing that, you need to secure the adjuster by using a wrench. 0000016060 00000 n Learn how to replace it on your bike! He said that before they redesigned the compensator. Step 1 You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! %PDF-1.4 % Hello all.. me again.. well im putting my clutch and compensator back together. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. It is supposed to go into the second more comfortably and then shift through into the first without grinding. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). This is from the 17 Touring Service manual. Nightrider COPYRIGHT Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Harley-Davidson CVO Limited Specs. right though as you say! May 16, 2006. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . 15-18 foot pounds Save my name, email, and website in this browser for the next time I comment. Clutch 10. Use Loctite 271 on threads. Ask us a Question. Front Fender mounting bracket bolts Tighten front axle to proper torque. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. $20 Bike Lift 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. By nucseal in forum Harley Trike Conversions Replies: 3 Last . These are two questions which should not be asked. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Evolution Unlimited Which starts here in the milwaukee area on Wednesday. 0000001731 00000 n Upper Stud acorn nut lb.) It's time to torque the pulley nuts for my belt drive. It's quite possible the person asking is referring to a completely different motorcycle. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Front Brake Disc screws Camshafts If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. 90-120 inch pounds Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Clutch lever free play: 1/16". You, Read More Who Manufactures Harley Davidson Spark Plugs? Manufacturers change sizes quite frequently. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. MT MT 4. On models with dual front calipers, check alignment of brake discs to fork. 88 cu. endobj Install lockplate (6) over nut (5) such that First, you need to pull back the rubber cover from the clutch lever. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. (.1P Sometimes you can even shift up into second and then down into the first. Modifying the CV carb If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. After that, you can use some non-petrol-based silicon lube on the friction plates. 0000014611 00000 n 883 to 1200 Upgrade details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. It will help you know the torque values precisely. 28-35 foot pounds Exhaust Systems 5. 32-40 inch pounds 0000007875 00000 n You have to understand there are different levels of mechanical aptitude. '21 LowRider S, Kinda stock. Pictures. Thanks again for everyone's help All times are GMT-5. Performance Calculations 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). 10 foot pounds % So I'll ask them while there.. Well I stopped off at the Harley dealership today. Your email address will not be published. 16-18 foot pounds Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Blake Bleeder Nipples Camshaft Specifications vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Transmission sprocket nut: 80-90. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. 0000004274 00000 n There is a thread going now about manuals. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. 10-13 foot pounds Diesel, here's what my manual says now. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Unlock more power! Table of Contents Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Ignition 17-22 foot pounds The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Finding Manifold Leaks 2 0 obj Torque specs shown in the shop manual are the critical ones. 0000008154 00000 n In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. TC96 2007 Engines After that, tighten the lever or turn it inward for the opposite effect. A 5/16-inch bolt should be tightened to 12 foot-pounds. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Search the site details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Torque specs seem off. Required fields are marked *. Need to fix your Harley Davidson Touring bike? Refer to Table 18. 90-120 inch pounds If the chain is too tight or too loose, then adjustment is necessary. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Refer to Photo 2. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . It depends on the motorcycle model and manufacturing years. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. #10 - 22 in. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. What I stated is a direct addendum from Big Dog. I put a little red locktite on. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Now your derby cover is free to remove from that place so, do that. Therere other torque values for different screws and nuts too. 8. A few years ago a local shop put a new motor in my K9. basics of Fuel Injection explained, DEWEY'S For a better experience, please enable JavaScript in your browser before proceeding. But I have a question about the torque vaules. To fix the issue, take off the clutch lever. The diaphragm spring bolts should be 90-110 in/lbs. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Horsepower Gallery No two are exactly alike, and each one has its own story. 0000003988 00000 n 9 comments. TC Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Then, follow its instructions for the motorcycles best servicing and upgrading results. Shovelhead Modifications TC95 100HP Street Rear Shock Absorber Or did you lose the key to your Harley Davidson? So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Id call your service department to double check your numbers. So like alot of other guys plus the mechanic. two old goats arthritis formula reviews . @3XL`=8$(d ;1"+0aO o/(aqS,5M So, you are better to go through the user manual for each motorcycle and find the correct torque values. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. So, after the proper release, your problem is solved. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. 191. Who Manufactures Harley Davidson Spark Plugs? Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Selecting a cam How to Build a -EFI modifications explained, Modification, Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. 100 in lbs for the clutch diaphragm bolts. Proceed as follows: a. 5/8" - 154, Home ). Sportster Unlimited (95.25 mm) What issue? If you apply more than its required torque, the thread of the screw may become damaged. Whatever the need, you need to work with specific torques for each part. is that right? Land Speed Racing GalleryCV Carburetor Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Rear Master Cylinder mounting nut Compensating sprocket nut is 80-100 ft-lbs., all years. 4 0 obj TC88 70HP Stage1 Loosen slider cap nuts and axle nut. Estimate 1/4 Mile Time Twin Cam 6. Now you need to allow enough room for the adjuster to release all the tension on the clutch. 23-27 foot pounds Ratman said: . as instructed in your factory manual. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. It becomes even more important when you have a Harley Davidson motorcycle. 0000002407 00000 n Therefore, tighten the jam nut properly and avoid over-doing. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. New comments cannot be posted and votes cannot be cast. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. We and our partners use cookies to Store and/or access information on a device. Thus, the motorcycle gets its top speed for which it is known. lbs. 0000009625 00000 n Follow the below-mentioned instructions thoroughly-. 0000031803 00000 n They want you to use a torque wrench where specified. 35-40 foot pounds. Open the derby cover so you can see the primary oil level. in. Discussions. Cast Wheel TC96 2007 Stage 1/2 This demonstrates a serious lack of understanding basic tool use and assessment ability. Assembly Torque Values, Crank Pin nut I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . maximum. My wife has seemed to have misplaced my manual:|. It is crucial for the proper maintenance of every Harley motorbike. Rocker arm, rocker cover, derby cover, ect. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Step 1 - Drain your primary. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Now release the clutch plates that caused the dragging. 9. 0000008030 00000 n 0000004308 00000 n New EFI for EVO and TC, Performance Gallery #2. Therefore, tighten the jam nut . Learn how to replace it on your bike! bottle should specify.Oh and don't forget the clutch nut is a left hand thread. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. MPH at RPM Pinion Gear nut The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft.
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